Operations Management:Effectiveness and Efficiency

SPECIAL GUEST BLOG By Pat O'Sulllivan, Strategic Change Mentor, Mentors.ie

There are many different definitions out there for what operations management is, but for the purposes of this article we will sum it up as:

"an area of business that is concerned with the production of goods and services, and involves the responsibility of ensuring that business operations are efficient and effective.”

In a simplistic definition this is the role of operations management, doing the right thing, at the right time, for the right price. I short the role of operations management is to protect the profit margin and keep the costs in line to deliver what was promised, when it was promised and for the price that was promised. Rest assured that unless you are in a rather unique industry if the costs of making the good or service exceed the quoted costs, your company will end up bearing the burden of the increased cost. 

Business comes down in short to 2 factors- Sales Price and Cost. Each part of the above equation has a dramatic impact on the continued operation of your business, and in effect how long you are in business. Effectiveness will have a dramatic effect on the sales price of your product, as customer perception and your relevant place within the market will determine whether or not you can charge a premium price within your field. On the contrary efficiency controls cost variables that can dramatically impact the profit margin of the business without having to go after your customer for an additional cost up. 

So how do you know that your operation is effective, and more importantly how do you define effective? Many companies use KPI (Key Process Indicators) measures to determine effectiveness, Six Sigma uses VOC or Voice of the Customer to determine the CTQ (Critical to Quality) requirements that will spell out whether or not you are effective in your operations. Effectiveness is more however about meeting the contractual requirements in all areas, and this equals a perceived value in the marketplace. 

Efficiency on the other hand is optimizing the use of all your resources to deliver the goods or service at the best level. Efficiency will dictate whether or not as an operation you will be able to deliver consistently at the profit margin and deal with the fluctuations of your industry in a way that keeps you on top as an effective entity. Efficiency is about resource optimization, but without being effective it is irrelevant how efficient you can be, because it is not sustainable in the long term. Efficiency without effectiveness will develop a perception in your industry as a cost cutting bottom-feeding organization and cannot lead to sustainable profits. 

7 Questions to Ask About Your Operational Efficiency

SPECIAL GUEST BLOG By Fiona Flynn, Sales and Marketing Mentor, Mentors.ie

In good times, executives can make small changes to enhance their business model. Most don’t feel the need to do an overhaul, a major restructuring programme or a complete revamp of the business model. In good times, executives focus more on capturing and servicing new business, than they do on their business model.

Robert Kaplan talks about how in growth times, people become very exuberant – recruiting customers, launching products and spending widely.  Sustained growth hides negative economic fundamentals such as unprofitable relationships, and products.  It’s only when the tide goes out, when recession hits, that the true cost of doing business becomes exposed.  “You find yourself with a bunch of unprofitable customer relationships, products and delivery channels.”

Then companies slash and cut costs.  To Kaplan, this cost-cutting frenzy is like taking a meat cleaver to yourself to remove some fat.  This action removes valuable muscle and leaves the business so badly damaged that in some cases it may not recover.

In recent times, operational efficiency for some companies has meant the difference between survival and failure. Companies can no longer afford to carry inefficiencies in terms of how a product or service production, customer service delivery or distribution effectiveness. That means that instead of incremental changes; major changes to operations have to be made. This time the question is: How do you make sweeping changes to operations without damaging the fabric of the business?

Fiona Flynn, Sales Director, Staff Balance says that there are 7 core questions that you need to ask about operations, before you take an axe to operating costs. “Efficiency is measured in terms of time, cost and effort”, says Fiona. “The measure of an efficient automated system for example is the level of time it takes to produce the goods, the operating cost of the system and the level of human input required.

These 7 questions are drawn from StaffBalance work with corporate companies, helping them to identify and implement operational efficiencies while preserving the integrity of the business.

1. Are our people skilled up and delivering to maximum productivity levels? It is important to forensically understand who in the various operating areas is performing and working to full capacity and who is not. There was one particular team that we looked at, where a guy was earmarked for promotion and a girl of equivalent rank on the team was considered to be a non-performer. We conducted a review of the team’s productivity and even though she worked shorter hours than the rest of the team, the girl came out as the most productive person. Management were surprised to discover that the personable young man was the least productive person on the team. The reality was that the girl applied herself to her tasks efficiently, within a certain timeframe and that the guy applied himself more to profile building and affable interaction with management and colleagues.

2. What parts of our business could we outsource to deliver cost-efficiencies? Outsourcing non-core operational activities can result in significant savings for a company. Choose a reputable supplier and get feedback from their customers directly. Once well-defined service level agreements are adhered to and performance measurements are put in place, then this could be a way to save on management time, costs and effort.

3. What aspects of our operations can we automate? While it might seem perfectly obvious to automate routine transactions and customer interactions – there is still an enormous amount of paperwork and manual activity in most corporate organisations. Automation can be as simple and cost-effective as encouraging bill paying customers to use direct debit rather than sending costly, time-consuming cheques. Some organisations are even looking at closing retail branches and servicing low value customers over the phone or by internet. Relatively few people buy flights from an airline’s retail outlet these days – customers adapted well to the convenience of buying flights online.

4. What are the alternatives to meetings, meetings, meetings? Working with all sorts of corporate companies, we observe that physical meetings are the most time-consuming and least productive daily activity. They can be even more costly, when employees have to travel long distance to meet, invariably using up a day’s travel for meetings that last an hour or two. Where feasible, we encourage companies to introduce teleconferencing, web-conferencing, and video conferencing for meetings. Simply cutting down on the number of meetings works too.

5. Is centralised procurement an efficient option for us? Centralised purchasing from a range of preferred suppliers using online purchasing systems has been shown to reduce costs significantly. Third party suppliers are selected as a result of a competitive process and so costs are contained. Centralised purchasing helps to eliminate costly ad-hoc buying across the organisation. Installing an online purchasing system can lead to tighter management of purchasing, better cost analysis and it helps to simplify the supplier payment process.

6. Can we use staff capacity planning more effectively? Invariably some departments are busier than others. However, as work expands to meet the time allocated, it can be difficult to know which teams are under capacity. Staff capacity analysis and planning can provide tremendous insight into where there is capacity to take on more work, particularly at peak activity times.

7. Starting from scratch, how would we approach this market differently? If you believe that operations is costing too much relative to your business, then it may be time to rethink the way your business is structured and how it addresses customer needs. In the late-1990s, First Active became one of the first banks to operate without cash. This strategy freed up staff time to focus on customers that needed advice on mortgages and investments. Cash transactions were now catered for online. Cost of security and cash transport was wiped out. The bank saw profitability rise significantly.

Each of these 7 questions to consider about your operational efficiency can be identified, explored and addressed using software from StaffBalance. This inexpensive, online software has the tools to help you forensically analyse the operational aspects of your business, enabling you to make changes supported by factual data.

StaffBalance software is particularly useful when you want to make cost savings – by cutting the fat and not the muscle of the business. The results could surprise you. Investment in the software is recouped within three months of implementation.

Operations Management Opportunities to Avoid Outsourcing Impact

According to an exercise performed at Harvard business school in 2008 it is estimated that between 20-40% of the jobs that make up the Irish economy are able to be exported overseas. We review this exercise at this critical juncture because two years after this exercise the reality points to the accuracy of the exercise in light of the present economy. As a business in a struggling economy there are pressures to export and outsource functions your business used to consider part of your core competency, and so how do you adapt your operations strategy to combat the outsourcing of your operation? The simple answer is through a review of your core competencies and an addition of opportunity exploitation to supplement your bottom line. 

The act of off-shoring a function is to derive either a strategic advantage or a cost advantage in a given activity. Given the struggling nature of Ireland’s currency Ireland is in a prime spot to utilize their ailing currency to become a low cost provider of services and goods. Every job in the organization needs to be evaluated in terms of its “outsourceability” and the leaned out to remove the waste in the process. Simple data entry jobs are typically those first outsourced as well as call center positions that pose no real physical requirement to be in the country. However an organization can look outside of their core competencies and offer the opportunities that their business creates to a wider market base and turn those tasks into profit centers. Through value stream mapping and sound lean concepts it is possible to derive a profit for the service at a price lower than some off shore companies.  In their book Rework the authors hit it right on the head that “You cannot make something without making something else”. Operations in a country must look at the off-shoots of their process to leverage it into a profit. 

The common response to this is “we are not in the call center business” or “we are not in the daycare business” .However in the new future with more mobile options for both your workforce and your clients these sorts of opportunities may be the new competitive advantage as the price for your core competencies dips as a result of increased competition from lower priced areas. Some of the areas that a business should be looking toward includes derivative information that is the spin-off of their data mining process, companies will gladly pay for the data you spin off anyway and do not use as part of your process. More tangible goods may be the plastic shavings from your turning process that can be used by an injection molder somewhere, or the tooling process that you created to meet your own needs. Leverage these non-core competencies and you will find the push to outsource will not result in either a cost nor a competitive advantage, and this will keep your domestic operations humming. 

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